Orexo AB v. Actavis Elizabeth LLC
Orexo AB v. Actavis Elizabeth LLC
Opinion of the Court
OPINION
I. INTRODUCTION
This action arises out of the filing of an Abbreviated New Drug Application (“ANDA”) by defendant Actavis Elizabeth LLC (“Actavis”) seeking to market a generic sublingual tablet containing bupre-norphine and naloxone. Plaintiffs Orexo AB and Orexo US. Inc. (collectively “Orexo”) brought this action alleging infringement of U.S. Patent Nos. 8,454,996 (“the ’996 patent”) and 8,940,330 (“the ’330 patent”). The court held a Markman hearing on August 31, 2015 and issued a claim construction order on October 6, 2015 construing certain disputed limitations. (D.I. 127) The court held a final pretrial conference on May 11, 2016 and a five-day bench trial from June 6-13, 2016 on the issues of infringement and validity, and the parties have since completed post-trial briefing. The 30-month stay of FDA final approval on Actavis’s ANDA expires on November 16, 2016. The court has jurisdiction over this matter pursuant to 28 U.S.C. §§ 1331, 1338(a), and 1400(b). Having considered the documentary evidence and testimony, the court makes the following findings of fact and conclusions of law pursuant to Federal Rule of Civil Procedure 52(a).
II. FINDINGS OF FACT AND CONCLUSIONS OF LAW
A. Technology at Issue
1. Buprenorphine
Buprenorphine is an opioid agonist used to treat patients for opioid dependence, such as heroin or other prescription pain medication. Buprenorphine may be solubilized and injected by patients seeking to abuse it. To address the abuse potential, naloxone (an opioid antagonist that reverses the effects of opioid analgesics) may be added to some buprenorphine formulations. Naloxone has poor transmucosal bioavailability, therefore, if used in a sub-lingual formulation, the small amount of
Suboxone® (“Suboxone”) is a sublingual tablet containing buprenorphine and nalox-one in a 4/1 ratio, which was on the market in the United States in 2004. (’330 patent, 2:5-8; JTX 69 at 2; D.I. 206 at 901:16-23) The 4/1 ratio is the preferred dose ratio of buprenorphine and naloxone to treat opioid addiction and deter abuse. (’330 patent, 10:27-29; D.I. 202 at 58:18-59:2)
2. Zubsolv®
Orexo developed Zubsolv® (“Zubsolv”), a sublingual tablet formulation containing buprenorphine and naloxone in a 4/1 ratio intended for the treatment of opioid dependence. (D.I. 202 at 53:9-14; D.I. 205 at 770:22-771:3) According to Thomas Lund-qvist (“Lundqvist”), co-founder of Orexo, Orexo invested approximately $60 million to research and develop a more abuse-resistant buprenorphine product from 2009-2014. (D.I. 202 at 56:19-22; D.I. 196 at 6) Andreas Fischer (“Fischer”), the inventor of the ’330 patent, testified that the “goal was to develop a product with at least 25% higher bioavailability compared to Suboxone.” (D.I. 202 at 83:20-84:3; D.I. 196 at 9)
Fischer’s first laboratory notebook entry set forth a formulation of an “interactive mixture (tablet)” for “sublingual administration.” The ingredients included bupre-norphine, naloxone, citric acid, and sodium citrate.
Lundqvist testified that the first clinical results showed that Zubsolv had a 66% improvement in bioavailability. (D.I. 202 at 58:9-15; D.I. 211 at 36) According to a bioequivalence study, Zubsolv increases the bioavailability of buprenorphine, such that patients require a 29% lower dose using Zubsolv as compared to Suboxone. (JTX 153; D.I. 202 at 63:11-17; D.I. 205 at 770:22-771:3; D.I. 196 at 12) Orexo’s pharmaceutical development report stated that “[d]ue to the anticipated improved dissolution of buprenorphine the selected dose of 6 mg buprenorphine is expected to give approximately the same systemic bupre-norphine exposure in humans as a Subox-one® tablet with 8 mg buprenorphine.” (JTX 123 at 4; JTX 128 at 32; D.I. 203 at 352:11-22)
2. The ’996 patent
The ’996 patent, titled “Pharmaceutical Composition for the Treatment of Acute Disorders,” was filed on November 26, 2011 and issued on June 4, 2013, with a priority date of September 24, 1998.
A method comprising sublingual administration to an individual of a pharmaceutical composition in the form of a tablet sized for placement under a tongue, wherein the composition comprises
(a) water-soluble carrier particles having exterior surfaces,
(b) microparticles of buprenorphine or a pharmaceutically-acceptable salt thereof, wherein said microparticles are smaller than the carrier particles and are admixed with the carrier particles, and
(c) particles of a bioadhesion and/or mu-coadhesion promoting agent consisting essentially of a polymer that swells when brought into contact with saliva, admixed with the carrier particles,
wherein the microparticles of buprenor-phine or a pharmaceutically-acceptable salt thereof are presented at the exteri- or surfaces of the carrier particles.
(’996 patent, 12:18-33) Claim 2 adds additional requirements, including that the composition be “essentially water free.” (’996 patent, 12:34—43)
Orexo’s expert, Dr. Sinko, and Actavis’ expert, Dr. Dyar, agreed that the limitation “microparticles ... presented at the exterior surfaces of the carrier particles” describes an interactive mixture. An interactive mixture is made up particles of active ingredient adhered to the surface of carrier particles by interactive forces. (D.I. 205 at 676:4-18; D.I. 203 at 360:25-361:4, 365:13-366:9, 367:1-16; D.I. 127 at 3) The three “major elements” of the claims are a sublingual tablet; water soluble carrier particles and buprenorphine formulated as an interactive mixture; and a bioadhesive agent. (D.I. 203 at 387:2-14, 388:4-9; D.I. 205 at 734:6-22) Dr. Dyar explained that the “water free” requirement “relates to the bio-mucoadhesive, because if you have moisture in the tablet, then it could activate the mucoadhesive properties of that tablet and result in it sticking potentially to the package prior to being placed in the mouth.” (D.I. 204 at 416:1-15)
3. The ’330 patent
The ’330 patent, titled “Abuse-Resistant Pharmaceutical Composition for the Treatment of Opioid Dependence,” was filed on September 18, 2012 and issued on January 27, 2015.
A tablet composition suitable for sublin-gual administration comprising:
microparticles of a pharmacologically-ef-fective amount of buprenorphine, or a pharmaceutically-acceptable salt thereof, presented upon the surface of carrier particles, wherein microparticles of bu-*762 prenorphine or a pharmaceutically acceptable salt thereof are in contact with particles comprising citric acid, wherein the buprenorphine or pharmaceutically acceptable salt thereof and the citric acid are not in the same particle;
a pharmacologically-effeetive amount of naloxone, or a pharmaceutically-aeceptable salt thereof; and
a disintegrant selected from the group consisting of croscarmellose sodium, sodium starch glycolate, crosslinked poly-vinylpyrrolidone and mixtures thereof.
(’330 patent, 24:17-32) The specification provides a pH timing diagram comparing the in vitro pH for the composition of the invention to that of Suboxone and certain other formulations in a small-volume funnel dissolution test. It also provides a graph of the release of buprenorphine and naloxone, respectively, from such formulations. (’330 patent, figures 5 and 6)
Claim 1 is directed to a sublingual tablet comprising buprenorphine, naloxone, one of three named disintegrants, and. citric acid. The parties’ experts, Dr. Sinko and Dr. Dyar, explained that the limitation “microparticles ... presented upon the surface of carrier particles” represents an interactive mixture. (D.I. 205 at 676:4-18; D.I. 203 at 360:25-361:4, 365:13-366:9; 367:1-16; D.I. 127 at 3) Orexo also asserted dependent claims 3-6. (’330 patent, 24:35-44)
B. Obviousness
1. Standard
“A patent may not be obtained ... if the differences between the subject matter sought to be patented and the prior art are such that the subject matter as a whole would have been obvious at the time the invention was made to a person having ordinary skill in the art.” 35 U.S.C. § 103(a). Obviousness is a question of law, which depends on underlying factual inquiries.
Under § 103, the scope and content of the prior art are to be determined; differences between the prior art and the claims at issue are to be ascertained; and the level of ordinary skill in the pertinent art resolved. Against this background the obviousness or nonobvi-ousness of the subject matter is determined. Such secondary considerations as commercial success, long felt but unsolved needs, failure of others, etc., might be utilized to give light to the circumstances surrounding the origin of the subject matter sought to be patented.
KSR Int’l Co. v. Teleflex Inc., 550 U.S. 398, 406, 127 S.Ct. 1727, 167 L.Ed.2d 705 (2007) (quoting Graham v. John Deere Co. of Kansas City, 383 U.S. 1, 17-18, 86 S.Ct. 684, 15 L.Ed.2d 545 (1966)).
“[A] patent composed of several elements is not ’proved obvious merely by demonstrating that each of its elements was,’ independently, known in the prior art.” KSR, 550 U.S. at 418, 127 S.Ct. 1727. Likewise, a defendant assérting obviousness in view of a combination of references has the burden to show that a person of ordinary skill in the relevant field had a reason to combine the elements in the manner claimed. Id. at 418-19, 127 S.Ct. 1727. The Supreme Court has emphasized the need for courts to value “common sense” over “rigid preventative rules” in determining whether a motivation to combine existed. Id. at 419-20, 127 S.Ct. 1727. “[A]ny need or problem known in the field of endeavor at the time of invention and addressed by the patent can provide a reason for combining the elements in the manner claimed.” Id. at 420, 127 S.Ct. 1727. In addition to showing that a person of ordinary skill in the art would have had reason to attempt to make the composition
A combination of prior art elements may have been “obvious to try” where there existed “a design need or market pressure to solve a problem and there [were] a finite number of identified, predictable solutions” to it, and the pursuit of the “known options within [a person of ordinary skill in the art’s] technical grasp” leads to the anticipated success. Id. at 421, 127 S.Ct. 1727. In this circumstance, “the fact that a combination was obvious to try might show that it was obvious under § 103.” Id.
A fact finder is required to consider secondary considerations, or objective indicia of nonobviousness, before reaching an obviousness determination, as a obenzaprine Hydrochloride Extended-Release Capsule Patent Litig., 676 F.3d 1063, 1079 (Fed. Cir. 2012). “Such secondary considerations as commercial success, long felt but unsolved needs, failure of others, etc., might be utilized to give light to the circumstances surrounding the origin of the subject matter sought to be patented.” Graham, 383. U.S. at 17-18, 86 S.Ct. 684.
“Patents are presumed to be valid, and overcoming that presumption requires clear- and convincing evidence.” 35 U.S.C. § 282; Spectrum Pharm., Inc. v. Sandoz Inc., 802 F.3d 1326, 1333 (Fed. Cir. 2015) (citing Microsoft Corp. v. i4i Ltd. P’ship., 564 U.S. 91, 95, 131 S.Ct. 2238, 180 L.Ed.2d 131 (2011) (holding that an invalidity defense must be proved by clear and convincing evidence)). In conjunction with this burden, the Federal Circuit has explained that,
[w]hen no prior art other than that which was considered-by the PTO examiner is relied on by the attacker, he has the added burden of overcoming the deference that is due to a qualified government agency presumed to have properly done its job, which includes one or more examiners who are assumed to- have some expertise in interpreting the references and to be familiar from their work with the level of skill in the art and whose duty it is to issue only valid patents.
PowerOasis, Inc. v. T-Mobile USA, Inc., 522 F.3d 1299, 1304 (Fed. Cir. 2008) (citations omitted).
2. The’996 patent
a. Prior art references
i. Interactive mixtures
European Patent Application No. EP 0324725 (“the ’725 application”), titled “A Pharmaceutical Composition,” was filed on January 12, 1989.
The ordered mixtures prepared in accordance with the invention can be incorporated in various kinds of pharmaceutical preparations. Such preparations are preferably intended for enteral administration, primarily orally. The preparations will then, for instance, be in the form of table[t]s, capsules, powders or granulates, or in the form of suppositories for rectal administration. It is also possible to use the ordered mixtures of the present invention in certain preparations ... intended for external application, such as ointments or creams.
(Id. at 4:55-65) The formulation contains a pharmaceutical disintegrant, for example Ae-Di-Sol®, a modified cellulose gum, which is highly swellable in water. (Id. at 3:8-22)
The parties dispute whether the 725 application disclosed sublingual administration by discussing “enteral administration.” The parties’ experts offer a confusing and largely unhelpful explanation of the term “enteral,” with Dr. Dyar concluding that sublingual administration would be understood by the disclosure of “oral” and Dr. Sinko reaching the opposite conclusion.
The Westerberg thesis
ii. Buprenorphine
The Rote Liste 1997 publication
iii. Bioadhesives
U.S. Patent No. 4,259,686 (“the ’686 patent”), titled “Pharmaceutical Preparation for Oral Cavity Administration,” was filed on September 22, 1975 and issued on November 22, 1977.
An advantage of these tablets is in the efficient absorption of the drug, because the drug is not decomposed by the liver. However, if the disintegration and dissolution of the tablet are too rapid, the object of such a way of administration is not achieved. The tablet should be prepared so that it may gradually disintegrate or dissolve in the mouth over a period of more than one hour, but actually there is not available a satisfactory preparation.
(Id. at 2:5-13)
U.S. Patent No. 4,755,386 (“the ’386 patent”), titled “Buccal Formulation,” was filed on January 22, 1986 and issued on July 5, 1988.
The Gandhi reference
b. Motivation to combine
Dr. Dyar identified each of the three major elements of asserted claim 1 in the prior art. He explained that “[i]f you’re trying to relieve pain, you want something to work rapidly.” Therefore, a person of ordinary skill would select an interactive mixture to do so. (D.I. 203 at 398:8-15) In other words, a person of ordinary skill would have started with Temgesic and understood that the bioa-vailability of buprenorphine needed to be enhanced. The person of ordinary skill would have tried an interactive mixture based upon the ’725 application and added a mucoadhesive based upon the ’686 patent to arrive at a product with enhanced bioavailability. Dr. Dyar also opined that a person of ordinary skill would have expected such combination to work based on the fact that Temgesic and interactive mixtures separately worked. (D.I. 203 at 396:10-397:10; 400:25-401:19, 408:10-22) The mucoadhe-sive element of the ’996 patent is known from the ’686 and ’386 patents, as well as from Temgesic. The ’996 patent only requires the presence of the bioadhesive, not any particular amount. (D.I. 203 at 406:18-25) As to claim 2, Dr. Dyar explained that the additional limitation of “being water free” was a well-known requirement of an interactive mixture as disclosed by the ’725 application. (D.I. 203 at 387:15-20, 407:16-25)
According to Dr. Sinko, Dr. Dyar improperly combined references from three competing and incompatible groups to arrive at his obviousness conclusion: swallowed formulations using interactive mixtures; sublingual administration of buprenorphine without interactive mixtures; and bioadhesives. (D.I. 204 at 567:21-568:3, 578:11-24, 581:6-13, 583:11-19) There would be no motivation to combine the references as “you would not expect the interactive mixture to work sublingually; ... would expect that the bioadhesive formulations would not allow rapid dissolution of the drug; and
The first question addressed by the experts was whether the application of an interactive mixture to a sublingual formulation would be expected to increase dissolution in the sublingual space (as compared to a sublingual formulation without an interactive mixture). The 725 application generally provides that the use of an ordered mixture increases dissolution rate. Orexo argues that a person of ordinary skill would not have expected interactive mixtures to accelerate dissolution sublin-gually, because the sublingual volume is much smaller than the stomach volume. Dr. Sinko pointed to the explanation in the ’996 patent that the volume of liquid sublingually is not conducive to dissolution. He explained that the small volume of liquid in the sublingual environment would affect both absorption and concentration, as compared to the stomach where the volumes are much larger. The absorption and concentration in the sublingual space would be “much different” than for the stomach. In the small volume of the sublin-gual space, drug concentration is increased and the elevated concentration can decrease dissolution rate. The decreased dissolution rate from the high concentration “competes” with the improved dissolution rate from the ordered mixture. Saliva flow may reduce the concentration by causing swallowing, but the flow is not fast enough to dilute it out to a low concentration. (D.I. 204 at 592:13-598:14) Dr. Dyar opined that, even though the sublingual volume is small, it is not a closed system. Instead, “the drug is actually moving in a continuous manner across the mucosal membrane and getting absorbed into the body. So once it’s removed, then there’s more space for drug to be absorbed.” (D.I., 203 at 399:1-400:18) The parties’ experts have each offered a plausible- explanation for whether or not a.person'of ordinary skill would have expected interactive mixtures to increase dissolution sublingually.
The experts then addressed whether there would be a motivation to combine the various prior art references described above. “[W]hen the prior art teaches away from combining, certain known elements, discovery of a successful means of combining them is, more likely to be nonobvious.” KSR, 550 U.S. at 416, 127 S.Ct. 1727. A reference teaches away from a claimed invention when a person of ordinary skill, “upon reading the reference, would be discouraged from following the path set out in the reference, or would be led in a direction divergent from the path that was taken by the applicant.” In re Gurley, 27 F.3d 551, 553 (Fed. Cir. 1994). The “mere disclosure of alternative designs does not teach away.” In re Fulton, 391 F.3d 1195, 1201 (Fed. Cir. 2004). “[Cjourts must take an ‘expansive and flexible approach’ to the question of "obviousness.” Dome Patent L.P. v. Lee, 799 F.3d 1372, 1380 (Fed. Cir. 2015) (citing KSR, 550 U.S. at 415, 127 S.Ct. 1727). “The degree of teaching away will of course depend on the particular facts.” In re Gurley, 27 F.3d at 553. “[OJbviousness must be determined in light of all the facts, and there is no rule that a single reference that teaches away will mandate a finding of nonobviousness.” Medichem, S.A. v. Rolabo, S.L., 437 F.3d 1157, 1165 (Fed. Cir. 2006).
Dr. Sinko charactei’ized interactive mixtures (the ’725 application) and bioadhe-sives (the ’686 and ’386 patents, as well as the Gandhi reference) as “competing technologies” because “bioadhesives were associated with kind of slow release and inter
Dr. Sinko referenced the ’686 patent’s statement—a dissolution period of more than one hour is desirable—as “not something” which would be associated with sub-lingual administration. He concluded that the ’686 patent “in some ways ... expressly teaches away from formulations that dissolve rapidly in the mouth.” (D.I. 204 at 604:24-605:5) Dr. Sinko pointed to the ’386 patent’s explanation—if disintegration occurs too quickly, the active ingredient is swallowed, resulting in less absorption and insufficient amount of medicament delivered to the body—to explain that increasing dissolution rate does not always increase absorption. (D.I. 204 at 574:14-577:1) Dr. Sinko concluded that both the ’686 and ’386 patents “taught that speeding up dissolution would decrease bioavailability and absorption.” (D.I. 204 at 613:10-15) Dr. Sinko pointed to the Gandhi reference to argue that a person of ordinary skill in the art would understand that bioadhesives would not be promising for a fast releasing formulation. (D.I. 204 at 606:23-607:22)
According to Dr. Dyar, the ’686 patent teaches a person of ordinary skill to “keep the tablet in place for the time that you need to keep it in place.” (D.I. 203 at 404:22-405:1) The ’386 patent teaches a person of ordinary skill that adjusting the amount of adhesive allows for different amounts of adhesion. The formulation includes sufficient adhesive for the formulation to remain in contact with the oral mucosa for a time sufficient for the absorption of the medicament. (D.I. 203 at 402:22-403:19) Dr. Dyar testified that the ’725 application explained that when the active ingredient is dissolved more quickly, it can act more quickly. Dr. Dyar also relied on the Westerberg thesis to explain that the rate of dissolution “is very important for determining the evaluation of bioavailability of drugs with a low aqueous solubility.” (D.I. 203 at 391:1-392:3)
A motivation to combine can be found implicitly or explicitly in the prior art, or can be demonstrated by proving “by clear and convincing evidence that a person of ordinary skill in the .[drug formulation arts] at the time of the invention” would have recognized the problem identified by the inventors and found it obvious to solve such problem in the manner claimed in the invention. Mintz v. Dietz & Watson, Inc., 679 F.3d 1372, 1378 (Fed. Cir. 2012). The court has determined that the ’725 application does not disclose sub-lingual administration. The record also supports Dr. Sinko’s observation that interactive mixtures and sublingual tablets were known in the art for over twenty years, but not combined before September 24, 1998, the priority date for the ’996 patent. (D.I. 204 at 572:21-24; D.I. 205 at 737:21-740:10) The question is whether Ac-tavis has proven, by clear and convincing evidence, that a person of ordinary skill
4. The ’330 patent
a. Prior art references
U.S. Patent Application No. 2010/0129443 (“the ’443 application”), titled “Non-Abusable Pharmaceutical Composition comprising Opioids,” was filed December 3, 2007 and published May 27, 2010. (JTX 50) The ’443 application discloses interactive mixture compositions, i.e., “where smaller particles (of, for example, opioid analgesic and/or bioadhesion and/or mucoadhesion promoting agent) are attached to ... the surfaces of larger opioid antagonist-containing, or opioid antagonist-based, carrier particles.” (’443 application at [20]) It discloses naloxone as an opioid antagonist and describes preparations for sublingual administration. (Id. at [23], [73])
The prior art commercial formulations contain citric acid. Citric acid is a common excipient, used as a buffer system. (D.I. 204 at 420:20-421:5) For example, a Su-boxone tablet contains buprenorphine and naloxone.
U.S. Patent No. 8,475,832 (“the ’832 patent”), titled “Sublingual and Buccal Film Compositions,” was filed on August 7, 2009 and issued on July 2, 2013.
in tablet form have the potential for abuse. In some instances, the patient who has been provided the drug may store the tablet in his mouth without swallowing the tablet, then later extract the agonist from the tablet and inject the drug into the individual’s body. Although certain antagonists (such as highly water-soluble antagonists) may be used to help reduce the ability to separate the agonist, the potential for abuse still exists. It is desired to provide a dosage that cannot be easily removed*770 from the mouth once it has been administered.
(Id. at 1:53-64) In describing preferred embodiments, the specification provides that “it has been surprisingly discovered that the absorption of one particular agonist, buprenorphine, can provide an optimum absorption at a pH of about 2-4 as well as about 5.5-6.5. Thus, one may ‘optimize’ the absorption of buprenorphine by providing a pH of about 2-4 or about 5.5-6.5.” (Id. at 3:27-32) The buffer used “to control the local pH of the film composition ... may include sodium citrate, citric acid, and combinations thereof.” (Id. at 12:62-13:10)
An important consequence of nonionic diffusion is that a difference in pH between two compartments will have an important influence upon the partitioning of a weakly acidic or basic drug between those compartments. The partition is such that the un-ionized form of the drug has the same concentration in both compartments, since it is the form that is freely diffusible; the ionized form in each compartment will have the concentration that is determined by the pH in that compartment, the pK and the concentration of the un-ionized form. The governing effect of pH and pK on the partition is known as the pH partition principle [or theory],
(JTX 61 at 715-16)
[T]he local pH of the dosage is preferably controlled to provide the desired release and/or absorption of the agonist and antagonist. Buprenorphine is known to have a pKa of about 8.42, while nalox-one has a pKa of about 7.94. According to pH partition theory, one would expect that saliva (which has a pH of about 6.5) would maximize the absorption of both actives. However, it has been surprisingly discovered by the Applicants that by buffering the dosage to a particular pH level, the optimum levels of absorption of the agonist and antagonist may be achieved. Desirably, the local pH of a composition including an agonist and an antagonist is between about 2 to about 4, and most desirably is from 3 to 4. At this local pH level, the optimum absorption of the agonist and the antagonist is achieved.
(’832 patent, 11:44-57) “The term ‘local pH* refers to the pH of the region of the carrier matrix immediately surrounding the active agent as the matrix hydrates and/or dissolves, for example, in the mouth of the user.” (Id. at 3:35-38) The buffer is used to provide a “local pH of the composition within a range that provides the desired level of absorption of the buprenor-phine.” (Id. at 11:65-67) In example 8,
the in vivo data indicated that the absorption of buprenorphine was substantially bioequivalent to that of the one dose tablet when the film composition local pH was lowered to about 3-3.5. This result was surprising as it did not appear to follow the pH partition theory. Further, at a local pH of about 3-3.5, it was seen that the absorption of naloxone was substantially bioequivalent to that of the one dose tablet.
(Id. at 21:35-23:7)
b. Motivation to combine
The court starts with the observation that the scope of the prior art for the ’330 patent had expanded greatly from that just discussed for the ’996 patent. The most significant change was the introduction in 2004 of a commercial product, Su-boxone, which was a tablet administered sublingually containing buprenorphine, na-loxone, and citric acid. The art, of course, developed even further after Suboxone tablets came to the market, to include prior art references which disclosed the use of an interactive mixture to improve
The court concludes that the expert opinions offered by Dr. Dyar were more credible than those offered by Dr. Sinko in this regard. Dr. Dyar opined that claim 1 was obvious in light of the combination of Suboxone with the interactive mixture disclosures (the ’443 application and ’725 application). Dr. Dyar testified that a person of ordinary skill would have started with the Suboxone sublingual tablet (which contains buprenorphine, naloxone, and citric acid) and then would have used an interactive mixture in order to enhance bioavaila-bility. The person of ordinary skill would have looked to an interactive mixture to enable the active ingredient to dissolve more rapidly (as disclosed in the ’443 and ’725 applications) and, consequently, to act more quickly. The use of disintegrants was disclosed in the art, for example, the ’725 application discloses disintegrants, including Ac-di-sol, which swells in water. He further explained that citric acid is present in many pharmaceutical products and is used as a pH buffering system. The citric acid also fits the definition of a carrier particle—“a pharmaceutically acceptable substance that is water soluble.” As citric acid is of appropriate size, “it would act as a carrier if you made an interactive mixture.” According to Dr. Dyar, “manni-tol was also in Suboxone and would form a[n] ... active carrier.” The combination would have been expected to work as Su-boxone was a commercial product and interactive mixtures had been shown to enhance bioavailability. As to claim 6, Dr. Dyar opined that “citric acid is pharmaceu-tically acceptable, water soluble, and of the right size, so therefore it would act as a carrier particle, because it is in the Subox-one tablet.” (D.I. 204 at 417-427, 433)
Orexo offers several different arguments in opposition, notwithstanding the undisputed fact that, as of 2012, every other sublingual buprenorphine formulation that was sold commercially contained citric acid and ■ Dr. Sinko’s admissions that, by the time of the ’330 patent, the prior art taught a person of ordinary skill that “sub-lingual formulations with interactive mixtures could be used with formulations of buprenorphine and naloxone together.” (D.I. 205 at 674:3-12) In the first instance, Orexo argues that Suboxone taught away from using an interactive mixture; i.e., it does not teach one of skill in the art how to formulate an interactive mixture. The record demonstrates, however, that the prior art was replete with instructions on how to make interactive mixtures, the appropriate particle sizes to use, and the mixing that is required to achieve adhesion to a variety of carrier particles. (See, e.g., D.I. 203 at 391:4-11; D.I. 204 at 423:20-24, 426:3-11, 433:8-15; D.I. 205 at 674:8-12, 682:5-15; JTX 50 at ¶¶ 1, 20, 22, 23, 31, 33, 51; JTX 54 at 4-5, 56-57) Given the teachings of
Orexo also argues that a person of ordinary skill would not have been motivated to combine the prior art references at issue because buprenorphine would have been expected to follow the pH partition theory, which stands for the proposition that the lower the pH (an ionized state), the lower the transmucosal absorption of a drug such as buprenorphine. (D.I. 205 at 660-654; JTX 61 at 716) To put the point another way, “[flaster disintegration/dissolution would be expected to release citric acid faster, lowering the pH and putting buprenorphine in the wrong state for absorption.” (D.I. 200 at 29-30) According to Orexo, the ’330 patent discloses a new theory of how the transmucosal absorption of buprenorphine occurs:
The separate particles of buprenorphine and citric acid allow the citric acid to be more freely soluble, providing a more rapid pH decrease (as seen in Fig. 5).... The contact between buprenor-phine and citric acid creates a localized area of lower pH that shifts buprenor-phine into the ionized (more soluble) form, allowing for rapid release of bu-prenorphine into sublingual solution (as seen in Fig. 6)-Then, after the citric acid has dissolved quickly as a result of being in separate particles, the buffering capacity of the saliva brings the pH back to nearly neutral values, which shifts the buprenorphine to the non-ionized (more permeable) form (as seen in Fig. 5) allowing for improved absorption .... Prior to the ’330 inventor’s discovery, nowhere was the pH timing effect disclosed or suggested in the art....
(Id. at 33) This argument persuaded the examiner to issue the ’330 patent. (JTX 4 at 945)
Orexo presented exhaustive explanations with citations to technical references in connection with its arguments that the unclaimed pH timing effect disclosed in the ’330 patent is relevant to a finding that one of skill in the art would not be motivated to combine the prior art references at issue. See Intelligent Bio-Systems, 821 F.3d at 1368.
Contrary to Orexo’s position, the court finds that the ’832 patent
As to claims 8-10, Orexo argues that Actavis “fails to refer to citric acid, a required element.” Orexo offers the same criticisms of the prior art (addressed above) and concludes that “there is no teaching that particles of buprenorphine and citric acid should be dry mixed together.” (D.I. 200 at 51) For the reasons articulated above, a person of ordinary skill in the art would not have excluded citric acid. Interactive mixtures were known in the art and the ’725 application described how to make such a mixture using dry mixing.
c. Secondary considerations
Orexo argues that the ’330 patent is nonobvious in light of unexpectedly increased bioavailability; teaching away arguments;
“To be particularly probative, evidence of unexpected results must establish that there is a difference between the results obtained and those of the closest prior art, and that the difference would not have been expected by one of ordinary skill in the art at the time of the invention.” Bristol-Myers Squibb Co. v. Teva Pharm. USA, Inc., 752 F.3d 967, 977 (Fed. Cir. 2014) (citations omitted). A new compound is not necessarily rendered nonobvious by unexpected properties. “While a ‘marked superiority’ in an expected property may be enough in some circumstances to render a compound patentable, a ‘mere difference in degree’ is insufficient.” Id. (citations omitted). “ ‘[Differences in degree’ of a known and expected property are not as persuasive in rebutting obviousness as differences in ‘kind’—i.e., a new property dissimilar to the known property.” Id. (citations omitted).
Orexo points to the patent’s disclosure of 66% improved bioavailability for the claimed structure compared to Suboxone, and to Zubsolv having 29% less opioid than Suboxone. (’330 patent, 19:47-52; JTX 153; D.I. 202 at 63:11-17; D.I. 205 at 770:22-771:3) The prior art sought to improve the bioavailability of the opioid. Generally, interactive mixtures were known to improve bioavailability. Although the court rejected Orexo’s arguments that the use of citric acid was expected to decrease bioavailability,
ii. Long-felt need
Orexo identifies a long-felt need for an abuse-resistant formulation of Suboxone, based on diversion
Orexo’s global chief medical officer, Dr. Michael Sumner (“Dr. Sumner”), opined that Zubsolv is less susceptible to diversion based on “Study 006;” a decrease in utilization of buprenorphine when Zubsolv is the preferred product for an insurance plan; and his interactions with healthcare professionals. Study 006 revealed that certain patients with a preference for Zubsolv still selected the Suboxone film when offered a choice of drug. Moreover, certain patients requested higher doses of Subox-
Dr. William Santoro (“Dr. Santoro”), Ac-tavis’ expert, testified that he has treated between 4,000 and 5,000 patients for opioid dependence since 1988. He explained that he prescribes Suboxone tablets, Suboxone film, and Zubsolv tablets to his patients. A physician treating opioid dependence is limited to 100 patients (the “patient cap”). Dr. Santoro described an instance of finding out that one of his patients was diverting her medication to her father (“therapy sharing”), who later became a patient. He cited the Smith article,
On cross-examination, Dr. Santoro testified that he has treated approximately 40 patients with Zubsolv and only a few patients with both Zubsolv and Suboxone. He has not participated in clinical trials regarding opioid dependence. He spent four to five hours reviewing the documentation provided to him (approximately 5,000 pages). (D.I. 206 at 910:7-913:16) Dr. San-toro stated that the Suboxone film is beneficial in that it cannot be crushed and snorted, as opposed to Suboxone (and Zub-solv) tablets. (D.I. 206 at 923:17-924:12) He agreed that the Monte article
iii. Copying
Orexo’s contention that Actavis copied the ratios and proportion of key ingredients
iv. Hindsight
Orexo alleges Dr. Dyar used improper hindsight, by mixing and matching between the Suboxone reference, the Subox-one tablet, and the ’443 application. Orexo argues that Dr. Dyar saw citric acid and then searched the art for references to citric acid included in buprenorphine formulations. (D.I. 204 at 507:4-508:25) In light of the secondary considerations analyzed above, the court concludes that Acta-vis’ obviousness combination should not be discounted because of hindsight.
d. Conclusion
The court determined that Actavis demonstrated, by clear and convincing evidence, a motivation to combine and a reasonable expectation of success. Having reviewed the secondary considerations, the court concludes that the unexpected result of increased bioavailability provides some support for nonobviousness, while Orexo’s long-felt need and copying arguments are not persuasive evidence of such. The court finds that Actavis has met its burden to prove, by clear and convincing evidence, that claims 1, 3-6, and 8-10 are obvious.
C. Infringement
1. Standard
A patent is infringed when a person “without authority makes, uses or sells any patented invention, within the United States ... during the term of the patent.” 35 U.S.C. § 271(a). To prove direct infringement, the patentee must establish that one or more claims of the patent read on the accused device literally or under the doctrine of equivalents. See Advanced Cardiovascular Sys., Inc. v. Scimed Life Sys., Inc., 261 F.3d 1329, 1336 (Fed. Cir. 2001). A two-step analysis is employed in making an infringement determination. See Markman v. Westview Instruments, Inc., 52 F.3d 967, 976 (Fed.
2. Analysis
The parties dispute whether Acta-vis’ products are interactive mixtures, i.e., whether the products meet the “presented at,”
a. Sample precompression blends
Orexo’s expert, Dr. Martyn Davies (“Dr. Davies”), testified that his laboratory scientist, Dr. Shen Luk (“Dr. Luk”), drafted instructions to manufacture the precompression blend pursuant to Dr. Davies’ instructions based on Actavis’ ANDA. A laboratory technician made the precompression blends (“the 1.4 mg blend” and “the 5.7 mg blend”). (D.I. 202 at 190-196; PTX 316) Dr. Davies was not present for the manufacturing. Actavis criticizes the manufacturing process and the documentation for the blends.
Actavis next argues that it is unclear whether the proper procedure was followed as to “the retains.” (D.I. 203 at 370-372) Certain materials are passed through a 40 mesh stainless steel screen and collected in an appropriate vessel (“the screened ingredients”). Dr. Davies testified that screening is a common practice in the pharmaceutical industry and retains are usually added back into the screened ingredients.
There can be no real question that the documentation was not up to usual laboratory or commercial standards. Dr. Davies agreed that looking at just the documentation leads to the conclusion that the ANDA procedure was not followed, and Dr. Dyar testified that if such errors were detected in the manufacturing documentation, the product would need to be remade. Dr. Dyar, however, also testified that if an investigation revealed that the proper process was followed after errors like these were detected, he would accept the manufactured product.
Actavis also criticizes Dr. Davies’ use of a lab-scale bin blender as opposed to the commercial scale V-blender used by Acta-vis, and points out that Dr. Davies did not conduct a validation test of the two blenders to assess any differences. The Lem-ieux article
The Malmqvist article
The Lemieux article provides support for Dr. Davies’ conclusion that the use of a lab-scale bin-blender instead of a lab-scale V-blender does not render the precom-pression blend unrepresentative of Actavis’ precompression blend. The issue at bar is one of scale, i.e., the substitution of a lab-scale blender for the industrial scale V-blender used by Actavis. Dr. Davies relied on the Malmqvist article to opine that because scaling up increases interactive forces, the lab-scale mixing process would have underestimated the interactive forces. (D.I. 202 at 15U56) Actavis’ insistence that Orexo should have performed industrial size testing by either making the pre-compression blends in an industrial blender or validating the use of the lab-scale blender is unreasonable. Such experiments would entail considerable expense and logistical challenges.
Dr. Davies used scanning electron microscopy (“SEM”) to demonstrate that the precompression blends were interactive mixtures.
b. Actavis’ documents
Dr. Sinko analyzed Actavis’ documents and concluded that Actavis’ blend uniformity tests over time show the existence of interactive forces. He opined that the different particle sizes and free flowing blend would need interactive forces to remain uniform over time, otherwise segregation of the particles would occur. (D.I. 203 at 287-88; JTX 28, JTX 106; D.I. 212 at 26-28) On cross-examination, Dr. Sinko conceded that mixtures with “large particles like carrier particles and smaller particles” do not “necessarily” exhibit interactive forces. (D.I. 203 at 322:14-17) Dr. Davies explained that mixing particles of very different particle sizes (like those present in Actavis’ blend) can cause problems with content uniformity. He concluded that the content uniformity of Actavis’ mixtures is due to the presence of an interactive mixture. (D.I. 203 at 268-59) On cross-examination, Dr. Davies maintained his position regarding mixtures with different sized particles, but agreed that “for particles which are ... the same particle size,” it was “possible to have a random mixture, not an interactive mixture, but still have good content uniformity.” (D.I. 203 at 246-247) Dr. Davies also maintained that the Malmqvist article used blend uniformity to indicate the presence of ordered mixing. (D.I. 203 at 249:2-251:16) Dr. Dyar opined briefly that blend uniformity “measur[ed] the uniformity of the blend prior to it being compressed” and “tells you if you have a well-mixed material.” He stated that “[w]hether it’s interactive mixture or a random mixture, you cannot determine from content uniformity or blend uniformity alone.” (D.I. 203 at 379:25-380:15)
Actavis argues that the above testimony
c. Testing of Actavis’ tablets
Dr. Davies performed Raman imaging on Actavis’ tablets and concluded that the consistent special positioning of the particles was due to interactive forces.
Actavis represents that it “argued [during discovery] that the only samples it should have to produce are samples of the final product” because it “did not have any of the precompressed blend to produce.” However, Actavis represented to the court that it did not have intermediates to produce and the intermediates (which would include the precompression blend) were “irrelevant” as “it is Actavis’ ANDA product that is accused of infringement in this case, not its ‘intermediates.’ ” (D.I. 119 at 3) The court did not compel the production of the intermediates as they were not available. (D.I. 126; D.I. 148) Such non-production shaped Orexo’s case, making it incongruous for Actavis to now argue that analysis of the final tablets cannot provide any evidence of the presence of an interactive mixture.
d. Characteristics of ingredients and manufacturing
Dr. Sinko offered a brief opinion that the characteristics of Actavis’ manufacturing process would result in an interactive mixture. He compared Actavis’ process, key ingredients, particle sizes, and resulting products to the examples of the ’330 patent. (D.I. 203 at 292-295) On cross-examination, Dr. Sinko conceded that “large particles like carrier particles and smaller particles” do not “necessarily” exhibit interactive forces. (D.I. 203 at 322:14-17) Dr. Sinko acknowledged that the mixing times in the examples of the ’330 patent were much longer (7 hours and 40 hours). (D.I. 203 at 318-319)
Actavis argues that this testimony has no value and points to a statement by Dr. Dyar made while discussing blend uniformity.
3. Conclusion
Dr. Davies manufactured a representative precompression blend on a lab-scale following Actavis’ ANDA protocol, which was determined to be an interactive mixture. Orexo’s experts attributed the blend uniformity of Actavis’ precompression blend documented in its records and the consistent special positioning of particles in Actavis’ tablets to interactive forces. Dr. Sinko testified that Actavis’ manufacturing process would yield an interactive mixture. Despite Actavis’ criticisms of such opinions, for the reasons articulated above, the court finds that Orexo has proven, by a preponderance of the evidence, that Acta-vis’ tablets infringe the asserted claims.
III. CONCLUSION
For the foregoing reasons, the court finds that the asserted claims of the ’996 patent are not invalid as obvious; the asserted claims of the ’330 patent are invalid as obvious; and Actavis infringes the asserted claims of the ’996 patent. An appropriate order shall issue.
ORDER
At Wilmington this 15th day of November 2016, consistent with the opinion issued this same date;
IT IS ORDERED that:
1. The asserted claims of the ’996 patent are valid.
3. Defendant infringes the asserted claims of the *996 patent.
4. The clerk of court is directed to enter judgment in favor of plaintiff and against defendant as to the ’996 patent, and in favor of defendant and against plaintiff as to the ’330 patent.
. The explanation regarding the function and inclusion of citric acid and sodium citrate is redacted.
. The inventors are Christer Nystróm and An-ders Pettersson. The patent is assigned to Orexo AB and is listed in the FDA’s Orange Book for Zubsolv.
. The listed inventor is Andreas Fischer. The '330 patent is assigned to Orexo AB and is listed in the FDA's Orange Book for Zub-solv.
. The parties agree that such reference is prior art to the '996 and '330 patents. (D.I. 164, ex. 1 at 7-8)
.Orexo argues that Dr. Dyar’s opinion on the meaning of "enteral system” was first presented at trial and moves to strike such testimony. (D.I. 200 at 10-11) The parties each objected to the opposing experts’ testimony at trial and each argued that their expert’s testimony was supported by their respective reports. (D.I. 203 at 363:22-364:11; D.I. 204 at 487:18-494:19, 609:1-21) At the post-trial stage, the court concludes that both parties' experts were permitted to offer testimony on the meaning of “enteral” as used in the '725 application—the actual issue at bar. The court will not strike such testimony.
. Marie Westerberg, Studies on Ordered Mixtures for Fast Release and Dissolution of Drugs with Low Aqueous Solubility, Doctoral Thesis at Uppsala University (1992).
. The parties agree that such reference is prior art to the ’996 and '330 patents. (D.I. 164, ex. 1 at 7-8)
. A compendium of commercial pharmaceutical products.
. According to Orexo, the Rote Liste 1997 publication’s disclosure of Temgesic is cumulative to U.S. Patent No. 4,582,835 (“the ’835 patent”), titled "Analgesic Compositions,” filed December 5, 1984 and issued April 15, 1986. (JTX 139) The '835 patent discloses a sublingual tablet formulation containing bu-prenorphine and naloxone.
. The parties agree that both the Rote Liste 1997 publication and the '428 patent are pri- or art to the '996 and '330 patents. (D.I. 164, ex. 1 at 7-8)
. The parties agree that such reference is prior art to the '996 and '330 patents, (D.I. 164, ex. 1 at 7-8)
. The parties agree that such reference is prior art to the ’996 and ’330 patents. (D.I. 164, ex. 1 at 7-8)
. Rajesh B. Gandhi and Joseph R. Robinson, Oral Cavity as a Site for Bioadhesive Dmg Delivery, 13 Advanced Drag Delivery Reviews 43, 64(1994). (JEX63)
. The ’725 application, the Westerberg thesis, Temgesic, and the ’386 and '686 patents.
. Orexo did not present secondary considerations of nonobviousness separately from its “teaching away” arguments.
. In addition to the art disclosed above for the ’996 patent, the parties agree that the following references are prior art to the '330 patent, which has a later priority date (September 2012) than does the '996 patent (September 1998). (D.I. 164, ex. 1 at 8)
. Suboxone is described in the Physicians’ Desk Reference (“PDR”) (58th ed. 2004). The parties agree that such reference is prior art to the '330 patent. (D.I. 164, ex. 1 at 7-8)
. Sublingual tablet containing buprenor-phine.
. The parties agree that such reference is prior art to the '330 patent. (D.I. 164, ex. 1 at 7-8)
. Dr. Sinko conceded that the '443 application showed that “sublingual formulations with interactive mixtures could be used with formulations of buprenorphine and nalox-one,” and that the prior art taught each element of claim 1 other than the use of citric acid. (D.I. 205-at 674:3-13-675:1 and 677:1-11; see also D.I. 204 at 620:10-14)
. According to the Federal Circuit, unclaimed features are irrelevant to the reasonable expectation of success requirement. Id. at 1367.
. Orexo’s prior art references to the contrary were published before the '832 patent and only one, J.P. Cassidy, et al., Controlled buccal delivery of buprenorphine, 25 Journal of Controlled Release, 21-29 (1993) (JTX62 at 8), addressed buprenorphine, albeit without addressing the pH partition theory.
. According to Dr. Sinko, examples 6-8 of the '832 patent show that, as the buprenor-phine bioavailability is adjusted through pH variations, the naloxone availability is compromised—that is, the desired 4/1 ratio is lost. (D.I. 205 at 666-668) Again, the 4:1 ratio is an unclaimed feature of the '330 patent, and any problems with maintaining the ratio forecast by the '832 patent goes to the reasonable expectation of success requirement, not to motivation to combine; i.e., this argument is irrelevant in this context.
. Even if (as Orexo contends) "it is not the mere use of interactive mixture principles, but rather the claimed combination of features, including the structural arrangement of citric acid and buprenorphine in the '330 invention that provides the unexpected increase in bioa-vailability through the ‘pH timing effect' " (D.I. 200 at 32), the prior art references do not teach away from the claimed combination. The resulting “unexpected increase” is a separate argument analyzed below under secondary considerations.
. Orexo does not offer separate reasons for the nonobviousness of claims 3-5.
. The court precluded reliance on the '443 application for the dependent claims.
. Such arguments were addressed and found to be not persuasive above.
. Orexo states that "[cjontrolled clinical trials show that Zubsolv® is superior to Subox-one® in dissolve time, (and taste, mouthfeel, and ease of administration), which improve patient acceptability and tolerability of treatment.” (D.I. 200 at 58) Orexo does not tie such arguments to a particular secondary consideration and closes its argument with the fact that Dr. Santoro and Dr. Sumner “agree that the products are equally efficacious.” The court does not consider these
.Each party also points to its interpretation and conclusions regarding the prior art. The court will not address these arguments again.
. A drug is diverted when a patient either sells or gives a prescription drug to someone else. (D.I. 205 at 771:23-772:2; D.I, 206 at 892:9-15)
. Such material is redacted.
. Details are redacted.
. Meredith Smith et al., Abuse of Buprenorphine in the United States, Journal of Addictive Diseases, 26:3, 107-111 (2007). (DTX 297)
. Andrew Monte, MD et al., Diversion of Buprenorphine/Naloxone Coformulated Tablets in a Region with High Prescribing Prevalence, Journal of Addictive Diseases, 28:226-231 (2009), (JTX 145) , .
.Theodore J. Cicero et al., Factors contributing to the rise of buprenorphine misuse: 2008-20T3, Drug and Alcohol Dependence ' (2014). (DTX 324)
. The court rejected many of Orexo’s interpretations of the prior art, on which it relies for this proposition.
. Claim 1 of the '996 patent.
. Claim 2 of the '996 patent.
. Claim 1 of the '330 patent. Actavis does not separately contend that its products do not meet the “in contact with” limitation.
. Orexo points out that of the 166 paragraphs in Dr. Dyar’s report, 6 focused on the manufacture. At trial, Dr. Dyar’s entire opinion on infringement focused on the manufacture. (D.I. 204 at 452:10-23)
. Dr. Davies also testified that even if it occurred, the increased blend time at this juncture before the mannitol is added is immaterial. (D.I. 202 at 160:21-161:13)
. Dr. Dyar testified that operators in the pharmaceutical industry would know from having previously performed a process what to do if retains were or were not present if no instruction was provided. (D.I. 204 at 468-470)
. For example, step 2 requires holding the screened ingredients for step 8, but step 8 requires adding different ingredients (not the screened ingredients) to the blend of step 7.
. This statement was made in response to questioning regarding multiple errors found in Actavis’ manufacturing documentation.
. M. Lemieux, et al., Comparative study of the mixing of free-flowing particles in a V-blender and a bin-blender, 62 Chemical Engineering Science 1783 (2007).
. K. Malmqvist and C. Nystrom, Studies on direct compression of tablets, 21 Acta Pharm. Suec, 21 (1984).
. As Actavis does not dispute this conclusion, the court will not elaborate thereon.
. Actavis’ criticisms of these methods to show the presence of an interactive mixture are addressed below.
. The court does not find particularly helpful the snippet of testimony from Dr. Bret Berner (and Dr. Sinko’s interpretation thereof):
In order to function as a carrier particle, it has to hang on to the carrier particle. If it's falling apart, it’s no longer functioning as a carrier particle.... To make that tablet, the mix has to stay together and remain uniform. And if it. falls apart, you get segregation and not uniformity.
(D.I. 203 at 265:21-266:3; D.I. 203 at 287:2-6)
. Details are redacted.
. Which statement is redacted.
Reference
- Full Case Name
- OREXO AB and Orexo US, Inc. v. ACTAVIS ELIZABETH LLC
- Cited By
- 3 cases
- Status
- Published