In re Duncan
In re Duncan
Opinion of the Court
delivered the opinion of the Court:
This is urn. appeal by Harry L. Duncan from the decision of the Commissioner of Patents rejecting claims 4, 5, 10, 11, 11, and 18 of an application for a process patent. The general scope of the rejected claims is shown by the following three claims:
“4. The process of producing metallic nitride which consists in supplying the carbonaceous charge of material to a rotatingTouting kiln and thereby agitating and feeding said charge through said kiln, in supplying combustible nitrogenous treating gas to the discharge end of said kiln to maintain a nitrogenous reducing atmosphere therein, in injecting substantially axially into said kiln a jet of air engaging said gas and forming therewith a substantially centralized heating flame transmitting heat to the material and kiln walls Avithout undesirable contact therewith, and in bringing said material when highly heated into engagement with said nitrogenous treating gas to convert the same into nitride.”
“10. The process of producing aluminum nitride which consists. in supplying the carbonaceous aluminous charge of ma*59 ferial to a rotating treating kiln and thereby agitating and feeding said charge through said kiln, in supplying to the discharge end of said kiln combustible nitrogenous treating gas to maintain a nitrogenous reducing atmosphere in the discharge end of said kiln, in injecting into said kiln an oxidizing jet engaging said treating gas and forming therewith a heating flame transmitting heat to the material and kiln walls without destructive action thereon to heat said material and effect its conversion into nitride by contact with said treating gas.”
“17. The process of producing aluminum nitride which consists in supplying the carbonaceous charge of material to a rotating treating kiln and thereby agitating and feeding said material through said kiln, in supplying combustible -nitrogenous treating gas to said kiln adjacent its discharge end to maintain therein a nitrogenous reducing atmosphere, in preventing undesirable ingress of air to the lower end of said kiln adjacent the kiln walls and said material, in injecting into said kiln a jet of air engaging said gas and forming therewith a substantially centralized heating flame transmitting heat to the material and kiln walls without undesirable contact therewith, and in bringing said material while highly heated into engagement with said nitrogenous treating gas to convert the same into aluminum nitride.”
The invention is described in appellant’s application as follows : “'This invention relates especially to processes for producing nitrides of aluminum and other metals by supplying the liot carbonaceous aluminous charge of material, for instance, to a rotating treating kiln, through which it is gradually fed and simultaneously agitated. The material may be beated by supplying to the discharge end of the kiln a low-pressure diffused heating jet or stream of luminous flame producer-gas and injecting substantially axially into the kiln a high-pressure jet of air or other oxidizer, engaging said heating stream and forming therewith a substantially centralized beating flame transmitting heat to the kiln walls and material, while kept from undesirable contact therewith by the layer of dead wall gases in engagement with the kiln walls and material.”
Three references were given in the Patent Office of patents which were held to anticipate appellant’s claims. But two, wo think, need be considered. A patent granted in 1905 to one Ellis, relating to a process for the manufacture of metallic iron, employed a rotary kiln similar to appellant’s kiln 1, into which
The method of operation is described by Ellis as follows: “Iron ore mingled, if desired, with any suitable flux or with carbonaceous material is fed from the hopper into the kiln at its upper part, and as the kiln rotates the material moves gradually toward the lower end. Through the port 12 a supply of air, preferably highly heated, is admitted to the kiln, and through the ports 13 and 14 a stream of combustible gas. That issuing from the port 13 mingles with the air from the port 12, and a flame of very high temperature is produced, which heats up the thick walls of the kiln barrel and by virtue of its heat-radiating qualities reverberates am intense heat upon the mass of ore in the bottom of the kiln. Through the port 14 only producer-gas issues, and owing to its high content of carbon monoxid the atmosphere around the material is of a strongly-reducing nature. By virtue of the heat radiation from the flame above and from the kiln lining, and by heat conducted from the kiln lining to the material by contact as the kiln revolves, in conjunction with the reducing action above mentioned, the ore is rapidly deprived of its oxygen, and the iron therein contained is'thereby rapidly and completely converted to the metallic state, whereupon the ore discharges into the conveyor and is taken to any desired point for further treatment. It is desirable to have the gas which enters at 14 of such temperature that its gravity is greater than the air entering the port 12, therebj^ preventing the too rapid mingling of these two currents. In that way the reducing current will travel a long distance into the kiln before it mixes with sufficient air to exert an oxidizing action, and by that time it will ordinarily have reached the upper portion of the kiln. By its combustion’ at this point heat is evolved, which assists in bringing the raw ore to the temperature necessary to effect the proper reduction in the lower portion of the kiln.”
The patent to Serpek, granted in 1911, also cited, relates to an invention for the manufacture of aluminum nitride, consisting of two revolving cylindrical kilns arranged one above the other, and described in his claim 1 as follows: “'An apparatus for the manufacture of aluminum nitride, comprising a stationary vertical chamber, a revolving inclined cylinder opening at its lower end into the upper portion of said chamber, a second inclined revolving cylinder opening at its upper end into said chamber at a .lower level than said first cylinder, and means for feeding ore from said upper to said lower cylinder, in combination with an electric resistance furnace arranged in said lower cylinder and means for leading a suitable gas to said lower cylinder and furnace, and thence to the upper cylinder, said intermediate chamber having ports arranged therein to admit air which affords the oxygen necessary to the combustion • of said gas in the upper cylinder.” And claim 4 refers to “'means for leading a suitable reaction gas to said lower cylinder and furnace, together with a baffled passage for said gas from said lower cylinder to the upper cylinder and a port for the admission of air to mingle with said gas before reaching the baffles in said passage.”
Thus Serpek broadly shows a process of heating in a rotary kiln aluminous material combined with carbon in contact with a
The question of invention in this case is concededly a close one, but in view of the highly technical art to which it belongs, we do not feel justified in overruling the expert judgment of the various tribunals below.
The decision of the Commissioner of Patents is affirmed, and the clerk is directed to certify these proceedings as by law required. Affirmed.
Mr. Justice Gould, of the Supreme Court of the District of Columbia, sat with the Court iu the hearing and determination of this appeal, in the place of Mr. Chief Justice Shepard.
Reference
- Full Case Name
- IN RE DUNCAN
- Status
- Published
- Syllabus
- Patents ; Patentabtrity. There is nothing inventive in carrying out a known process of produein; aluminum nitride in another inventor’s furnace for the treatment of iron ore, or in reducing aluminum oxid in the same way as iron oxid.