U.S. Court of Appeals for the Federal Circuit, 2026

St Case1tech, LLC v. Squires

St Case1tech, LLC v. Squires
U.S. Court of Appeals for the Federal Circuit · Decided February 18, 2026
St Case1tech, LLC v. Squires

Opinion

Case: 23-2387 Document: 57 Page: 1 Filed: 02/18/2026

NOTE: This disposition is nonprecedential.

United States Court of Appeals for the Federal Circuit ______________________ ST CASE1TECH, LLC, Appellant v. JOHN A. SQUIRES, UNDER SECRETARY OF COMMERCE FOR INTELLECTUAL PROPERTY AND DIRECTOR OF THE UNITED STATES PATENT AND TRADEMARK OFFICE, Intervenor ______________________ 2023-2387 ______________________ Appeal from the United States Patent and Trademark Office, Patent Trial and Appeal Board in No. IPR2022- 00253. ______________________ Decided: February 18, 2026 ______________________ TIMOTHY DEVLIN, Devlin Law Firm LLC, Wilmington, DE, for appellant. Also represented by ANDREW PETER DEMARCO, ROBERT J. GAJARSA, JASON MITCHELL SHAPIRO.

OMAR FAROOQ AMIN, Office of the Solicitor, United States Patent and Trademark Office, Alexandria, VA, for Case: 23-2387 Document: 57 Page: 2 Filed: 02/18/2026

2 ST CASE1TECH, LLC v. SQUIRES intervenor. Also represented by PETER J. AYERS, MAI- TRANG DUC DANG. ______________________ Before REYNA, TARANTO, and STARK, Circuit Judges.

STARK, Circuit judge.

Appellant ST Case1Tech, LLC (“ST1”) appeals from a final written decision (“FWD”) of the Patent Trial and Ap- peal Board (“Board”) in an inter partes review (“IPR”) of its U.S. Patent No. 9,491,542 (the “’542 patent”), which found claims 1-9 and 11-18 unpatentable as obvious. As to ST1’s request that we vacate the Board’s decision with respect to claims 11 and 12, which the petitioners, Samsung Electron- ics America, Inc. and Samsung Electronics Co., Ltd. (to- gether, “Samsung”),1 did not petition to invalidate, relief is unopposed, and we grant it. In all other respects we affirm the Board.

I ST1 is the owner of the ’542 patent, entitled “Automatic Sound Pass-Through Method and System for Earphones.”

J.A. 93. The ’542 patent aims to address a problem associ- ated with the use of sound isolating earphones: that “user[s] may be acoustically detached from their local sound environment[s],” which may negatively impact their ability to “communicat[e] with people in [their] immediate environment.” J.A. 101 at 1:33-36. To solve this problem, the patent discloses an earphone device with: (1) an ambi- ent sound microphone that captures environmental sound; (2) a signal processing system that receives an audio

1 Although Samsung filed a response brief and cross appealed, ECF Nos. 1, 23, it later withdrew its participa- tion, ECF No. 37. The Director of the United States Patent and Trademark Office intervened, adopting Samsung’s brief. ECF No. 40.

Case: 23-2387 Document: 57 Page: 3 Filed: 02/18/2026

ST CASE1TECH, LLC v. SQUIRES 3 content signal from a remote device; and (3) the ability to detect voice activity by analyzing microphone signals to de- termine when the user is speaking. Id. at 1:53-67.

When the system detects that the user is speaking, it turns up the volume (or “gain”) of the ambient sound signal (i.e., sound from the user’s surroundings picked up by the earphone’s microphone), turns down the volume (“gain”) of the audio content signal (i.e., audio content, such as music, from a remote device), and then combines the two signals into one signal that plays through a small speaker in the user’s ear. Id. at 1:60-67. Claims 1-6 and 13-21 further require that when the system subsequently detects that the user has stopped speaking, it retains the same settings for a set time. See id. at 11:56-58, 13:22-25.

Claim 1 is reproduced below (with emphasis added to the disputed claim term): A method for passing ambient sound to an ear- phone device configured to be inserted in an ear ca- nal of a user, the method comprising the steps of: [1a] capturing the ambient sound from an ambient sound microphone (ASM) proxi- mate to the earphone device to form an ASM signal; [1b] receiving an audio content (AC) signal from a remote device; [1c] detecting voice activity of the user of the earphone device; [1d] mixing the ASM signal and the AC sig- nal to form a mixed signal, such that, in the mixed signal, an ASM gain of the ASM sig- nal is increased and an AC gain of the AC signal is decreased when the voice activity is detected; Case: 23-2387 Document: 57 Page: 4 Filed: 02/18/2026

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[1e] detecting a cessation of the voice activ- ity; [1f] delaying modification of the ASM gain and the AC gain for a predetermined time period responsive to the detected cessation of the voice activity; and [1g] directing the mixed signal to an ear ca- nal receiver (ECR) of the earphone device.

J.A. 106 at 11:42-60 (internal bracketed numbering added).

Claims 7-9 recite a similar method but add that the system must first smooth (i.e., average) the ambient sound signal over time, compare that smoothed level to a set threshold, and treat sound levels above that threshold as voice activity. When voice activity is detected, the signal adjustment behavior described above is triggered; that is, the ambient sound signal is increased and the audio con- tent signal is decreased.

ST1 sued Samsung for infringement of the ’542 patent.

Samsung then petitioned for IPR and the Board instituted.

In its petition, Samsung alleged that claims 1-10 and 13- of the ’542 patent are invalid due to obviousness based on (as relevant to this appeal) three prior art references: U.S. Patent App. Pub. No. 2007/0189544 (“Rosenberg”), U.S. Patent App. Pub. No. 2011/0096939 (“Ichimura”), and U.S. Patent App. Pub. No. 2011/0264447 (“Visser”).

Rosenberg, “Ambient Sound Responsive Media Player,” discloses “adjusting an output of a media player” through “processing the ambient audio signal to determine whether one or more characteristic forms are present within the ambient audio signal.” J.A. 605. If such char- acteristic forms are present, the disclosed system “re- duc[es] an output of [the] media player from a first volume to a second volume.” Id. Some characteristic forms Rosen- berg detects are the voice of the user of the media player, Case: 23-2387 Document: 57 Page: 5 Filed: 02/18/2026

ST CASE1TECH, LLC v. SQUIRES 5 an alarm, or a siren. Rosenberg further discloses maintain- ing the reduced output of the media player so “long as the first user’s voice continues to be identified without a time gap of more than some threshold amount of time.” J.A. 612 at ¶ 51. Rosenberg notes that “[t]he threshold is generally set such that if the first user speaks at a typical speaking pace, the volume reduction will be maintained until the first user finishes talking.” Id. Ichimura, “Reproducing Device, Headphone and Re- producing Method,” discloses a headphone system “config- ured to detect that the headphone [wearer] has started or finished talking with [a] person depending on whether the headphone [wearer] speaks to the person.” J.A. 617; J.A.

630 at ¶ 93. Once the system has identified that the person wearing the headphone is speaking, the system shifts into a talking mode. When the person has stopped speaking for a fixed period, the system switches back into listening mode.

Visser, “Systems, Methods, and Apparatus for Speech Feature Detection,” discloses “detect[ion of] a transition in a voice activity state” of an audio signal, based on changes in the signal. J.A. 686; J.A. 694 at ¶ 124. Its techniques involve the analysis of “segments of an audio signal that carry speech information.” J.A. 688 at ¶ 75. In one embod- iment, Visser’s system performs “a temporal smoothing op- eration.” J.A. 698 at ¶ 163.

The Board found that Samsung had shown by a pre- ponderance of the evidence that claims 1-6 of the ’542 pa- tent are obvious in view of Rosenberg in combination with Ichimura. It further found claims 7-9 obvious based on Rosenberg in combination with Visser. It ruled claims 13- were obvious based on Rosenberg in combination with Ichimura, Visser, and another reference not pertinent to this appeal. The FWD also declared claims 11 and 12 un- patentable, though it identified no reason for this conclu- sion.

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ST1 timely appealed. We have jurisdiction under 35 U.S.C. § 141(c) and 28 U.S.C. § 1295(a)(4)(A).

II We review the Board’s legal determinations de novo.

See In re Elsner, 381 F.3d 1125, 1127 (Fed. Cir. 2004). We review the Board’s factual findings for substantial evi- dence. See Acceleration Bay, LLC v. Activision Bliz- zard, Inc., 908 F.3d 765, 769 (Fed. Cir. 2018). Substantial evidence “means such relevant evidence as a reasonable mind might accept as adequate to support a conclusion.”

Universal Camera Corp. v. NLRB, 340 U.S. 474, 477 (1951) (internal quotation marks and citation omitted).

“Claim construction is a question of law with underly- ing questions of fact.” Wasica Fin. GmbH v. Cont’l Auto. Sys., Inc., 853 F.3d 1272, 1278 (Fed. Cir. 2017).

Where “the intrinsic record fully governs the proper con- struction of a term,” our review is de novo. Id. Obviousness is a legal question based on underlying factual findings.

See In re Gartside, 203 F.3d 1305, 1316 (Fed. Cir. 2000).

“The presence or absence of a motivation to combine refer- ences in an obviousness determination is a pure question of fact.” Id. III A ST1 first alleges error in the Board’s construction of the claim term “detecting a cessation of the voice activity” (the “cessation limitation”), step [1e], as used in independent claims 1 and 13. ST1 proposes that the cessation limitation should be construed to mean “detecting an end of speech,” which “does not encompass momentary pauses within speech,” i.e, “word gaps.” J.A. 6-7 (discussing exemplary word gaps). The Board rejected ST1’s proposal and instead sided with Samsung, concluding that the cessation limita- tion “is broad enough to also encompass detecting the end Case: 23-2387 Document: 57 Page: 7 Filed: 02/18/2026

ST CASE1TECH, LLC v. SQUIRES 7 of a word within a sentence or conversation.” J.A. 13-14.

We agree with the Board.

The claim language supports the Board’s construction.

As the Board observed, claim 1 recites “detecting voice ac- tivity of the user of the earphone device” and then “detect- ing a cessation of the voice activity.” J.A. 14 (quoting J.A.

106 at 11:50, 11:55) (emphasis added). The patent de- scribes “voice activity” as occurring when a microphone sig- nal, such as the ASM microphone signal, is greater than a threshold value. Thus, as the Board concluded, “‘detecting a cessation of the voice activity’ refers to detecting that the ASM . . . microphone signal level has fallen below the threshold value.” J.A. 14. Because an ASM microphone signal level may fall below a threshold in between words when a speaker is speaking, it follows that such “word gaps” are included within “cessation of voice activity.”

The specification provides further support. In Figure 7, for example, once voice activity is detected, a “VAD [Voice Activity Detection] timer” begins counting up to a value referred to as Tinitial, and when the system later de- tects that voice activity has ceased, the timer counts back down; only when it reaches zero do the modified signals re- vert to their original levels. The specification explains that in “exemplary embodiments,” such as the one depicted in Figure 7, the “time period of the . . . delay” (i.e., Tinitial) may be proportional to a period of continuous user voice activity before cessation and may be bounded above by a set period of time. J.A. 102 at 3:63-67; see also J.A. 105 at 10:51-57.

As the Board explained: the switching of the VAD status to an “off” state when the user stops speaking corresponds to the claimed “detecting a cessation of the voice activity” (limitation 1[e]) and the decrementing of the VAD timer before reverting the AC and ASM gains to their original values corresponds to the claimed “delaying modification of the ASM gain and the AC Case: 23-2387 Document: 57 Page: 8 Filed: 02/18/2026

8 ST CASE1TECH, LLC v. SQUIRES gain for a predetermined time period responsive to the detected cessation of the voice activity” (limita- tion 1[f]).

J.A. 20. The specification teaches that, in exemplary em- bodiments, when the ASM signal level is greater than a given threshold (i.e., when “voice activity” is detected), the VAD “may be set to an on state. Otherwise[,] the VAD may be set to an off state.” J.A. 102 at 4:14-21. This further supports that, when the ASM signal drops below a thresh- old such that voice activity is no longer detected, the VAD timer is started. This understanding of the claims supports the Board’s construction, as the VAD timer itself would al- leviate ST1’s concern that allowing word gaps to constitute “cessations” would lead to “too frequent and too abrupt” ad- justments, as the timer itself delays any modification and can be set for extended periods. J.A. 105 at 10:51-57, 1173 (Patent Owner Response).

Neither side claims to find support for its position in the prosecution history. And there is no need here to con- sult the extrinsic evidence, which cannot change the con- struction compelled by the intrinsic evidence. See Kara Tech. Inc. v. Stamps.com Inc., 582 F.3d 1341, 1348 (Fed. Cir. 2009) (“[E]xtrinsic [evidence] like expert testimony cannot overcome more persuasive intrinsic evidence.”).

In opposition to our conclusions, ST1 argues that the Board’s construction is so broad that it undermines the very purpose of the invention. See generally Se- quoia Tech., LLC v. Dell, Inc, 66 F.4th 1317 (Fed. Cir. 2023) (“[A] patent’s express purpose of the invention in- forms the proper construction of claim terms.”) (internal quotation marks and citation omitted). The patent de- scribes the invention as a hands-free way to let the ear- phone user maintain situational awareness by automatically increasing the level of ambient sound and decreasing the level of audio content a user is listening to when speaking, and then restoring those levels after the Case: 23-2387 Document: 57 Page: 9 Filed: 02/18/2026

ST CASE1TECH, LLC v. SQUIRES 9 conversation ends, without the user having to manually al- ter the volume. ST1 asserts that if “cessation of the voice activity” is broad enough to cover ordinary pauses between words, the system would repeatedly and rapidly change the relative loudness of ambient sound and audio content dur- ing the user’s utterances, a result at odds with the patent’s express goal of supporting natural, continuous communica- tion while preserving awareness of the local sound environ- ment.

This argument is unpersuasive because, as the Board correctly found, and as we have discussed, another claim limitation, 1[f], addresses this concern. We agree with the Board’s analysis on this point: “The concept of determining whether gains should be reverted to their original values is addressed not by step 1[e] [“detecting a cessation of the voice activity”], but rather by step 1[f], which recites ‘delay- ing modification of the ASM gain and the AC gain for a pre- determined period responsive to the detected cessation of the voice activity.” J.A. 16. “By using a timer to delay mod- ification of the AC and ASM gains, the system can prevent the gains from reverting to their original values too quickly, because the gains will not revert until the timer expires.” J.A. 17.

ST1 also points us to the construction entered in paral- lel district court litigation, where the parties stipulated to the essentially same construction proposed here by ST1.

As the Board rightly noted, it was not obligated to adopt the same construction as the district court, only to give it consideration, which the Board plainly did here. Nor is the Board bound by any disclaimer ST1 may have made in this very IPR proceeding. See CUPP Computing AS v. Trend Micro Inc., 53 F.4th 1376, 1383 (Fed. Cir. 2022) (“To be clear, a disclaimer in an IPR proceeding is binding in later proceedings, whether before the PTO or in court. We hold only that a disclaimer is not binding on the PTO in the very IPR proceedings in which it is made . . . .”) (internal cita- tions omitted).

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As the claim construction issue is the only challenge ST1 raises to the Board’s finding that claims 1-6 and 13-18 are unpatentable, we affirm these determinations of un- patentability.

B As to claims 7-9, ST1 argues that the Board’s finding of a motivation to combine Rosenberg and Visser lacks sub- stantial evidence support because incorporating Visser would disadvantageously impact Rosenberg. We disagree.2 The Board, relying on Samsung’s expert, found that Rosenberg expressly tells one of ordinary skill in the art that its ambient microphone signal can be subjected to “noise reduction, filtering, and/or other commonly known signal processing steps” before any voice or identity recog- nition occurs. J.A. at 68-69 (citing J.A. 611 at ¶¶ 44, 45).

Visser, in turn, teaches that applying a simple temporal smoothing to a microphone-based gain measure “may help to increase reliability of the onset and/or offset detection” by deemphasizing brief, noisy spikes like a door slam. J.A.

690 at ¶ 90. The Board found that a skilled artisan would treat Visser’s smoothing as just one kind of filtering that fits comfortably within Rosenberg’s stated framework. The disclosures of Rosenberg and Visser themselves, along with the expert opinion credited by the Board, constitute sub- stantial evidence supporting this motivation to combine.

We therefore affirm the Board’s obviousness determi- nation as to claims 7-9.

2 The Director argues that ST1 waived this argument by focusing on the purported inoperability of a Rosenberg- Vissar combination below. We do not agree. See J.A. 2011- (ST1 arguing that disadvantages of combination would “frustrate the purpose of Rosenberg”).

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ST CASE1TECH, LLC v. SQUIRES 11

C The Board additionally determined that claims 11 and “have been proven by a preponderance of the evidence to be unpatentable.” J.A. 91. The parties agree that claims and 12 were not challenged in Samsung’s petition. “[T]he Board may not invalidate patent claims on grounds it identifies sua sponte that are not actually raised by the petitioner.” Corephotonics, Ltd. v. Apple Inc., 84 F.4th 990, 1011 (Fed. Cir. 2023). Thus, we vacate the Board’s invalid- ity finding as to claims 11 and 12.

IV We have considered ST1’s remaining arguments and find they lack merit. Accordingly, we affirm the Board’s finding of invalidity of claims 1-9 and 13-18. We vacate its invalidity finding as to claims 11 and 12.

AFFIRMED-IN-PART AND VACATED-IN-PART COSTS Each party to bear its own costs.

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